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Kernel-based gluten binary-like outcomes R. D. Fritz and Y. Chen 4

Distribution of Gluten in 965 U.S. Oatmeal Servings (from two large U.S. Producers, spanning twenty-one date codes from 2014)

917

With a single test/serving: 100% of measurable gluten resides in ~ 5% of servings ~ 75% of measurable gluten resides in ~ 1.8% of servings ~ 50% of measurable gluten resides in ~ 0.6% of servings

917

1,000

600 800

0 200 400

15

27

6

31

11

Count of servings

Figure 1 Distribution of gluten found in US ‘in-market’ survey of gluten-free oatmeal servings. (Both as observed with single results/serving and estimated given retests of ‘5 to < 20 ppm’ initial outcomes). [Colour fig- ure can be viewed at wileyonlinelibrary.com]

6

BLQ (0-5 ppm)

5-20 ppm

20-80 ppm

Considered zero gluten

> 80 ppm

Gluten containing

per serving (using 50% of 5 to < 20 ppm servings end- ing up in the 20 – 80 ppm category due to this). The overall gluten per serving circumstance uncov- ered, that is where most servings measure BLQ and then are interspersed with occasional noncompliant servings, holds at the ‘date code’ level as well. Of the thirteen of twenty-one date codes possessing noncom- pliant servings, the maximum noncompliant serving rate was also 5% (like the overall data set). This maxi- mum rate was not found statistically different from any other date code outcomes. So it appears a bimodal-like noncompliance pattern (in terms of ppm) has been revealed in the GF oatmeal marketplace in terms of gluten per serving, where numerous BLQ servings are ‘interrupted’ by occasional noncompliant ones, some being several times the regu- latory limit. These results indicate the GF oatmeal production processes of these two producers do not have sufficient capability to effectively mitigate gluten contamination to BLQ at the serving size level. The pattern of defects supports the premise that kernel- based gluten contamination is the cause, which pro- duces high levels of gluten in oatmeal servings made from otherwise GF, pure oats. The outcomes encoun- tered also suggest the inspection regimens used to assess overall process capability and lot acceptance are incapable of detecting the level of noncompliance observed. This binary-like noncompliance pattern sheds light on interpretation of what some might view errantly as an attractive 1.18 ppm gluten average/serving found across these 965 servings. But despite a low ppm aver- age per serving, the gluten is obviously not well dis- persed across them (as an average errantly implies), but rather resides concentrated in a handful of servings, many being noncompliant in regard to GF labelling requirements. The above survey insight has served as the genesis for this work, guiding the balance of the investigation.

labelling limit, and one in 161 being greater than four times that level. Across the 965 servings, the overall average gluten is cal- culated to be 1.18 ppm per serving (i.e. 1.18 mg kg 1 per serving). This is assuming 0 mg kg 1 for BLQs and 80 mg kg 1 for ALQs. However, only forty-eight of the 965 servings contain any measurable gluten. Of those, if one conservatively assumes an AQL reading as 80 ppm, seventeen contain about 71% of total gluten observed, averaging about 48 ppm (so, about one in fifty-seven serv- ings at this level). It is important to note that the above referenced results were all single test outcomes per serving. Our recent research has shown that when a gluten-containing kernel exists in a serving of oatmeal, a single test result can underestimate overall serving gluten content (Fritz et al. , 2017). This is because gluten from the contaminate kernel tends to end up lognormally distributed in the ground sample (even with grinding performed under current best grinding practices). In other words, much of the gluten from the contaminant kernel remains concentrated in a few pockets within the serving after grinding, not being well dispersed. So consequently, a small test amount, randomly selected from the serving, is more likely than not to undercount overall gluten. With this insight, it was found that for samples initially testing ‘gluten positive yet compliant’ (i.e. 5 to < 20 ppm), when ten additional tests per sample were conducted, about half ended up averaging noncompliant, that is ≥ 20 ppm (Fritz et al. , 2017). It is fair to assume that additional tests (beyond ten per serving for this ‘positive yet compliant’ group) could provide higher proportions of samples averaging > 20 ppm, due to the lognormal distribution of gluten in these already deemed ‘gluten-positive’ ground samples. Figure 1 provides a graphical depiction of the gluten distribution observed in the survey. It shows both the single test per serving outcomes and the assumed more accurate distribution if initially found ‘positive yet compliant outcomes’ were subjected to multiple tests

International Journal of Food Science and Technology 2016

© 2016 PepsiCo, Inc. International Journal of Food Science & Technology published by John Wiley & Sons, Ltd. on behalf of Institute of Food Science and Technology

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